Guangdong Prostar New Energy Technology Co., Ltd.

PIE3.6K-24L hybrid 24v inverter 3600w for residential solar systems

Prostar PIE3.6K-24L hybrid 24v inverter 3600w for residential solar systems, up to 5,000W PV input, and 100A maximum charging current. With grid-tie functionality, 7,200VA surge power, and compatibility with lead-acid and lithium-ion batteries, it supports flexible home solar and backup power applications.

The demand for residential solar power systems continues to grow as homeowners seek to reduce electricity costs and improve energy independence. A reliable inverter is essential for converting solar energy into usable AC electricity and managing different power sources.

The Prostar PIE3.6K-24L 24V inverter 3600W combines solar charging, battery management, AC power conversion, and grid integration in one compact wall-mounted unit.

Its 24VDC battery architecture makes it suitable for residential energy storage configurations requiring a low-voltage battery system.

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Key Features of 24V Inverter 3600W

3.6kW Rated Output for Residential Electrical Loads

The PIE3.6K-24L 24v inverter delivers a rated output of 3.6kW, with a rated apparent power of 3.6kVA. Its power factor is 1.

This means the inverter can supply up to 3,600W of active power under its rated operating conditions.

Typical residential applications include:

The inverter also provides a surge capacity of 6,700VA to accommodate temporary startup demands.

PIE3.6-24L 3600W 24V Solar Inverter with 5kW PV Input and 100A Charging

 

24V DC Battery System with High Charging Capacity

The 24V battery architecture allows the system to operate with a 24V battery bank.

The specified battery parameters are:

Battery Parameter Specification
Nominal Battery Voltage 24VDC
Floating Charge Voltage 27VDC
Overcharge Protection Voltage 30.5VDC
Maximum PV Charging Current 100A
Maximum AC Charging Current 100A
Maximum Combined Charging Current 100A

The inverter supports multi-stage battery charging, including:

These charging stages regulate battery charging according to the selected charging configuration.

For residential installations, the battery capacity should be selected according to the expected load and required backup duration.

Why does the 24V configuration matter?

It allows the use of a relatively low-voltage battery bank while supporting a 3.6kW output. However, the DC current is substantial.

At full rated output, assuming 92.7% conversion efficiency:

IDC = 3600W / (24*0.927) = 161.8A

Therefore, battery cables, DC breakers, terminals, and busbars must be appropriately rated for the operating current and installation conditions.

5,000W Maximum PV Input with Wide MPPT Voltage Range

Solar panel compatibility is an important consideration when selecting a residential solar inverter.

An appropriately sized PV array helps increase daily solar energy generation and provides more flexibility when designing the system.

The PIE3.6K-24L supports up to 5,000W maximum PV array power.

PV Input Specifications

Parameter Specification
Maximum PV array power 5,000W
Maximum PV input current 18A
Maximum PV open-circuit voltage 500VDC
MPPT operating voltage 40–450VDC
Number of MPPT trackers 1
Strings per MPPT 1
Maximum PV charging current 100A

Wide MPPT operating voltage

The 40–450VDC MPPT operating range provides flexibility when configuring solar panel strings.

Installers can select an appropriate panel arrangement according to the module specifications and site conditions.

High PV array capacity

The 5,000W maximum PV input allows the system to accommodate a solar array larger than the inverter’s 3,600W AC rated output.

This provides additional flexibility in solar system sizing.

High PV charging capability

The maximum PV charging current reaches 100A.

This supports charging a 24V battery bank from the connected solar array, subject to available PV power and battery charging limits.

Grid-Tie Function for Flexible Energy Management

The PIE3.6K-24L supports a grid-tie function, allowing it to be integrated into a residential solar energy system with utility-grid connectivity.

This expands its application beyond a conventional standalone battery inverter.

Depending on the configured operating mode and applicable grid requirements, solar energy can contribute to household power consumption, while the battery and utility supply provide additional energy support.

The grid-tie function is particularly relevant for homeowners who want to combine photovoltaic generation, battery storage, and utility electricity.

Grid connection must follow the applicable local utility interconnection requirements. Confirm the supported grid configuration and export permissions before installation.

Grid and Generator Input Specifications

Parameter Specification
Nominal input voltage 208/220/230/240VAC
UPS mode voltage range 170–264VAC
APL/GEN mode voltage range 90–280VAC
Nominal frequency 50Hz/60Hz
Frequency operating range 40–70Hz
Frequency detection Automatic
Input power factor ≥0.99

Wide AC input voltage range

The 170–264VAC input range in UPS mode accommodates a range of utility voltage variations.

APL/GEN mode extends the selectable input range to 90–280VAC.

This is useful in locations where utility voltage is unstable or generator output varies.

Generator compatibility

The wide input voltage range and 40–70Hz operating frequency range provide flexibility for generator-supported residential installations.

Generator compatibility should be verified against the generator’s actual voltage and frequency characteristics.

Grid integration

The supported grid-tie function allows the inverter to be incorporated into compatible grid-connected solar configurations.

The exact operating modes, including grid export and self-consumption behavior, should be confirmed against the manufacturer’s operating documentation before system design.

92.7% Maximum Battery-Mode Efficiency

Conversion efficiency directly affects how much usable AC energy can be obtained from the battery.

The PIE3.6K-24L has a specified maximum efficiency of 92.7% in battery mode at 24VDC.

For example, at 3,600W AC output, the estimated DC input power is:

PDC = 3600W / 0.927 = 3883.5W

This represents approximately 283.5W of conversion losses under the assumed operating condition.

Actual efficiency varies with load level, battery voltage, temperature, and operating conditions.

For residential solar system designers, this figure helps estimate battery-side power requirements and overall energy consumption.

Fast Transfer Time for Household Backup Power

Power interruptions can affect computers, communication equipment, and household appliances.

A residential backup inverter should switch between power sources within a specified transfer time.

The PIE3.6K-24L provides two transfer-time ratings.

Connected Load Transfer Time
Personal computers 10ms
Home appliances 20ms

10ms transfer time for personal computers

The 10ms transfer specification helps minimize interruptions when the inverter changes between available power sources.

It is suitable for many residential computer and networking applications.

20ms transfer time for home appliances

The 20ms transfer specification supports backup power applications for common household equipment.

However, equipment with strict no-break requirements should be tested for compatibility.

For critical IT equipment, a dedicated online double-conversion UPS may be more appropriate.

Intelligent Monitoring and Communication Interfaces

Monitoring helps homeowners and installers understand system operating conditions.

It also supports maintenance and troubleshooting.

The PIE3.6K-24L includes a local display and communication interfaces.

Monitoring Specifications

Interface Function
2.7-inch LCD Operating parameter display
LED indicators Operating status indication
USB (COM) Communication interface
RS485 (BMS) Battery management communication
CT sensor/meter Optional measurement interface
Wi-Fi Optional remote monitoring
GPRS Optional remote monitoring
Ethernet Optional remote monitoring

2.7-inch LCD display

Users can check operating information directly from the inverter.

The LED indicators provide additional system status information.

RS485 BMS communication

The RS485 interface supports communication with compatible battery management systems.

This helps coordinate inverter charging parameters with lithium battery operating requirements.

Optional remote monitoring

Wi-Fi, GPRS, and Ethernet modules are available as optional configurations.

Installers and homeowners can select a suitable monitoring solution according to network availability and project requirements.

Technical Specifications

The following table summarizes the available manufacturer specifications.

Electrical and Battery Specifications

Item PIE3.6K-24L
Rated Capacity 3.6kVA / 3.6kW
Power Factor 1
Input Voltage 208/220/230/240VAC
Acceptable Input Voltage Range 90–280VAC (Normal Mode); 170–280VAC (UPS Mode)
Input Frequency 40–70Hz
Output Voltage 208/220/230/240VAC ±5%
Surge Capacity 6,700VA
Battery Voltage 24VDC
Floating Charge Voltage 27VDC
Overcharge Protection 30.5VDC
Maximum Battery-Mode Efficiency 92.7%
Parallel Operation Not supported
Grid-Tie Function Supported

Solar Charging and Physical Specifications

Item PIE3.6K-24L
Solar Charger MPPT
Maximum PV Input Power 5,000W
Maximum PV Input Current 18A
MPPT Voltage Range 40–450VDC
Maximum PV Open-Circuit Voltage 500VDC
Maximum PV Charging Current 100A
Maximum AC Charging Current 100A
Maximum Combined Charging Current 100A
Dimensions (D × W × H) 435 × 285 × 110mm
Net Weight 6.6kg

PIE3.6K-24L vs. Other Model Capacities

Choosing an inverter requires matching rated power, battery voltage, and PV array capacity to the actual household energy demand.

The following comparison shows the different capacities available within the Prostar PIE product family.

Parameter PIE1.2K-12L PIE3.6K-24L PIE6.5K-48L
Rated Power 1.2kW 3.6kW 6.5kW
Battery Voltage 12V 24V 48V
Maximum PV Input Power 800W 5,000W 9,000W
MPPT Range 17–115V 40–450V 60–450V
Maximum PV Charging Current 50A 100A 120A
Maximum PV Open-Circuit Voltage 115V 500V 500V
Maximum Efficiency 90% 92.7% 94%

The PIE3.6K-24L occupies the middle capacity range.

It provides more output power and PV input capacity than the 1.2kW model, while retaining a 24V battery architecture.

The 6.5kW model uses a 48V battery system and is more appropriate when a larger output capacity is required.

Typical Applications

The PIE3.6K-24L is designed for single-phase residential solar applications.

Its electrical specifications support several installation scenarios.

Residential rooftop solar systems

Converts DC electricity generated by rooftop PV modules into usable AC power for household loads.

Home battery storage systems

Supports compatible 24V lead-acid and lithium-ion battery configurations for residential energy storage.

Off-grid residential power systems

Provides AC power from solar and battery sources for homes in areas with limited grid access.

Solar and generator hybrid systems

Supports generator-compatible AC input configurations for residential backup power applications.

How to Design a 24V Solar System with a 3600W Inverter

Correct system sizing is necessary to achieve stable operation and protect connected equipment.

A 24V inverter 3600W system requires particular attention to battery discharge current and DC cable sizing.

Calculate the Required Battery Capacity

Battery capacity determines how long the inverter can supply power when solar generation or utility electricity is unavailable.

The following formula provides an initial battery-sizing estimate:

E = P x t

Where:

  • E = Required AC energy (Wh).

  • P = Average AC load (W).

  • t = Backup duration (hours).

For example, consider a household requiring 1,500W of continuous power for four hours.

Parameter Value
Average AC Load 1,500W
Required Backup Time 4 hours
AC Energy Requirement 6,000Wh
Inverter Efficiency Assumption 92.7%
Estimated DC Energy Requirement 6,472Wh

The theoretical battery capacity at 24V is:

C = 6,472 / 25.6 = 253 Ah

This is a theoretical minimum before accounting for battery depth of discharge, temperature, aging, voltage drop, and reserve capacity.

The actual battery bank should be sized with an appropriate engineering margin.

Configure the Solar Panel Array

The inverter supports a maximum PV input power of 5,000W.

Its MPPT operating voltage range is 40–450VDC, with a maximum PV open-circuit voltage of 500VDC.

Solar panel string design must consider:

  1. Total PV array power.

  2. Maximum PV input current of 18A.

  3. String operating voltage under different temperatures.

  4. Maximum open-circuit voltage under the lowest expected temperature.

  5. Compatibility with the inverter’s PV input configuration.

A PV string should never exceed the inverter’s maximum voltage or current ratings.

For example, using a 630W bifacial dual-glass solar module as a reference:

  • Max. Power – Pmax: 630W
  • Max. Power Voltage – Vmp: 41.02V
  • Max. Power Current – Imp: 15.36A
  • Open-circuit Voltage – Voc: 49.48V
  • Short-circuit Current – Isc: 16.20A
  • Efficiency: 23.3%

Step 1: Quantity Determination

5000W / 630W = 7.93 — select 8 modules in series

Step 2: String Open-Circuit Voltage Check

Voc = 49.48V * 8 = 395.84V (Safe, <500VDC)

Step 3: String Current Check

Imp = 15.36A (Safe, <18A)

Connect 8 x 630W solar panels in a single series string.

Select Appropriate DC Protection and Cabling

At 3.6kW output, the battery-side current can exceed 160A under nominal 24V operation.

This makes DC-side engineering particularly important.

Recommended design considerations include:

  • Properly rated DC circuit breakers or fuses.

  • Battery cables sized for continuous current and installation conditions.

  • Short DC cable runs to reduce voltage drop.

  • Correct cable lug crimping and terminal connections.

  • Appropriate battery isolation and overcurrent protection.

  • Adequate ventilation around the inverter and battery bank.

For a 24V inverter 3600W installation, undersized battery cables can cause excessive voltage drop, overheating, and unexpected inverter shutdown.

International Standards and Installation Compliance

Residential solar installations must comply with the electrical safety and grid-interconnection requirements of the installation country.

Relevant international standards and technical references include:

Standard Technical Scope
IEC 62109-1 General safety requirements for power converters used in photovoltaic systems
IEC 62109-2 Particular safety requirements for inverters
IEC 60364-7-712 Electrical installations incorporating photovoltaic power supply systems
IEC 62446-1 Documentation, commissioning tests, and inspection of PV systems
IEC 61643-31 Surge protective devices for photovoltaic installations

These standards provide useful references for system design, equipment selection, installation, and commissioning.

Frequently Asked Questions (FAQ)

Yes. The PIE3.6K-24L operates smoothly in complete off-grid installations. It processes solar energy from PV strings while utilizing a connected 24V battery bank. When utility grid access is unavailable, the system delivers up to 3600W continuous pure sine wave power directly from its internal DC-to-AC conversion stage.
Yes. The unit features a dedicated RS485 communication interface configured for BMS protocol integration. It natively supports standard lithium battery parameters along with customizable user-defined charging profile settings.
You can connect up to a 5000W maximum PV array. The integrated MPPT tracking controller accepts a maximum open-circuit voltage of 500VDC and operates efficiently within an MPPT voltage range of 40VDC to 450VDC.
The inverter features a 7200VA surge capacity. It handles brief startup power spikes up to 200% of its rated capacity for 10 seconds. This capability ensures smooth motor startup without triggering immediate overload trip routines.
Yes. You can install an optional plug-in communication module supporting Wi-Fi, GPRS, or Ethernet networking protocols. This enables real-time remote system monitoring, configuration adjustments, and status logging via mobile application or web browser interfaces.

 

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