ET160K HV large capacity 480v 160kva ups for heavy industry

Industrial UPS | 160kVA / 128kW | 3 Phase | 480V Wye Systems | Support VRLA battery or LiFePO4 battery

SKU: ET160K HV Category:

Heavy industrial environments — manufacturing plants, mining operations, oil & gas facilities, and large-scale data centers — operate under electrical conditions that would destroy a consumer-grade power backup in seconds. Voltage sags, harmonic distortion, frequency instability, and sustained overloads aren’t edge cases here.

A standard 160kVA UPS designed for office servers simply cannot handle these realities. What heavy industry needs is a purpose-built 480V three-phase UPS 160kVA system engineered for continuous operation under extreme electrical stress — with zero compromise on output quality.

Why Power Interruptions are Costing Heavy Industries

Modern industrial facilities rely on continuous power to keep production lines, automation systems, control equipment, and critical infrastructure operating without disruption.

However, many factories still face power-related challenges such as:

  • Utility voltage fluctuations
  • Unexpected power outages
  • Harmonic distortion
  • Generator instability
  • Equipment shutdowns caused by transient disturbances
  • Expensive production downtime

For heavy industries, even a few seconds of power interruption can result in:

  • Production losses worth thousands of dollars
  • Damaged equipment
  • Process failures
  • Safety risks
  • Missed delivery schedules

This is why industrial operators are increasingly investing in a high-performance 160kVA UPS capable of delivering reliable, uninterrupted power under demanding operating conditions.

 

Prostar ET160K HV 160kVA UPS installed inside a modern heavy industrial facility

 

Standard UPS Systems are Often Not Designed for Heavy Industry

Many conventional UPS systems perform well in office environments but struggle when deployed in industrial settings.

Heavy industrial facilities typically demand:

  • High-capacity power protection
  • Long-term operational reliability
  • Generator compatibility
  • Scalability
  • Excellent overload capability
  • Low harmonic distortion
  • Support for modern lithium battery systems

When a UPS cannot meet these requirements, facilities often experience reduced efficiency, frequent maintenance, and increased operational risks.

The solution is a true industrial-grade three phase 160kVA UPS designed specifically for demanding environments.

Technical Specifications 160kVA UPS for Heavy Industry

Model ET160K HV
Rated Capacity 160 kVA / 128 kW (0.8 power factor)
Input Voltage 384 – 576V
Output Voltage 480V, ±1% regulation (Wye Connection)
Input Frequency 50/60 Hz (±10 Hz)
Output Frequency 50 Hz ±0.01% (battery mode)
Transfer Time 0 ms (zero interruption)
Efficiency Up to 93%, 98% ECO mode efficiency
Overload Capacity 110% continuous → 125% for 10 min → 150% for 1 min
Output Waveform Pure sine wave, THD <3% (linear) / <5% (nonlinear)
Battery Type Sealed maintenance-free lead-acid or LiFePO4 lithium battery
Monitoring Standard: RS232 / RS485 / USB / Dry Contact / EPO
Intelligent slot supports: SNMP card / Web-based remote monitoring / Network management integration
Protection Level Industrial Grade

This industrial UPS 160kVA 480V specifications profile represents the gold standard for facilities where power quality isn’t optional — it’s operational.

How the ET160K HV 160kVA UPS Solves the Power Problems

Solving Voltage Instability and Power Quality Problems

Industrial equipment is highly sensitive to power quality issues.

Common problems include:

  • Voltage sags
  • Voltage surges
  • Frequency variations
  • Harmonic distortion
  • Electrical noise

These disturbances can cause:

  • PLC failures
  • CNC machine shutdowns
  • Motor control malfunctions
  • Data corruption
  • Production interruptions

The ET160K HV 160kva industrial ups system addresses these challenges through advanced double-conversion technology.

Benefits Include:

  • Output voltage regulation of ±1%
  • Pure sine wave output
  • THDu <2% at linear loads
  • THDu <5% at non-linear loads
  • Stable frequency control during battery operation

As a result, sensitive industrial equipment receives clean, regulated power even during severe grid disturbances.

 

ET160K HV 160kVA UPS maintaining industrial operations during utility power failure

 

Maximizing Production Uptime During Utility Failures

Power outages remain one of the most expensive risks facing manufacturing operations.

A sudden blackout can:

  • Stop production lines
  • Interrupt automated processes
  • Damage work-in-progress materials
  • Create costly restart procedures

The ET160K HV 480v three phase ups provides seamless backup power with:

0ms Transfer Time

Because the inverter continuously powers the load, there is no switching delay when utility power fails.

Critical systems continue operating without interruption.

This makes the ET160K HV an excellent heavy industry backup power solution for facilities where downtime is unacceptable.

Strong Overload Capability

  • 105–110% load: 60 minutes.
  • 110–125% load: 10 minutes.
  • 125–150% load: 1 minute.

This industrial backup ups 480v provides additional protection during temporary load surges.

High Input Power Quality

  • Wide input voltage range: 384–576Vac.
  • Input power factor ≥0.95.
  • Ultra-low input harmonic distortion (THDi <3% at full load).

The 160kva ups for industrial reduces impact on generators and electrical distribution systems.

Reducing Energy Costs with High-Efficiency Operation

Energy efficiency is becoming a major consideration for industrial power infrastructure.

Traditional large-capacity UPS systems can consume significant energy over their operational life.

The ET160K HV addresses this challenge through:

  • AC-AC efficiency >93%
  • ECO mode efficiency >98%

For large industrial installations operating 24/7, these efficiency gains can translate into substantial reductions in electricity costs over the lifespan of the UPS.

This makes the ET160K HV a cost-effective large capacity online UPS solution for modern facilities.

Supporting Both Lead-Acid and Lithium Battery Technologies

Battery technology is rapidly evolving.

Many industrial facilities are transitioning from traditional VRLA batteries to advanced lithium energy storage systems.

The ET160K HV online UPS provides maximum flexibility by supporting:

VRLA Batteries

  • Proven technology
  • Lower initial investment
  • Widely available

LiFePO4 Batteries

  • Longer service life
  • Faster charging
  • Reduced maintenance
  • Improved energy density

The UPS supports battery voltages from 336VDC to 384VDC and allows charging current adjustment based on battery specifications.

This flexibility protects long-term infrastructure investments.

 

Prostar 3 Phase Online UPS Battery Pack Overview Screen

 

Battery Failure → Cold Start & Comprehensive Protection

he ET160K HV supports DC cold start — the system can boot directly from batteries with zero mains input, using built-in current-limiting resistors to prevent inrush damage. Combined with battery reverse-connection detection, over-discharge protection, and over-charge protection, the risk of a silent battery failure is virtually eliminated.

Built for Future Expansion with Parallel Redundancy

Industrial power requirements often increase over time.

Rather than replacing existing infrastructure, facilities prefer scalable solutions.

The ET160K HV supports:

Up to 8 UPS Units in Parallel

Benefits include:

  • Capacity expansion
  • N+1 redundancy
  • Improved system availability
  • Higher fault tolerance

This scalability makes the system suitable for growing industrial operations and large infrastructure projects.

160kVA UPS Battery Backup Time: How Long Will It Actually Run?

This is the question every facility manager asks — and the answer depends on load, not just battery size.

Backup Time Battery Voltage Battery Capacity Quantity
10 minutes 384VDC 12V 200AH 32 Units
15 minutes 384VDC 12V 250AH 32 Units
30 minutes 384VDC 12V 250AH 64 Units
60 minutes 384VDC 12V 250AH 96 Units

For facilities requiring extended runtime, the ET160K HV supports custom battery configurations using either sealed lead-acid or lithium-ion battery sets. Lithium-ion options can double runtime at the same physical footprint and extend battery lifespan by up to 50% — a critical advantage for high capacity UPS 160kVA for data center and industrial co-location environments.

Why 160kVA UPS is the Right Choice for Heavy Industry

If your facility runs on 480V three-phase power and you cannot afford even a second of unplanned downtime, the ET160K HV is the 160kVA UPS for heavy industry that delivers. It combines transformer-based isolation, 10ms transfer time, 93% efficiency, and military-grade protection into a single system rated for continuous industrial operation.

FAQ

What is a 160kVA UPS used for?

A 160kVA UPS is commonly used to protect large industrial equipment, manufacturing facilities, data centers, healthcare systems, and critical infrastructure from power interruptions and voltage disturbances.

Is the ET160K HV 480v three phase ups suitable for lithium batteries?

Yes. The ET160K HV supports both traditional VRLA batteries and modern LiFePO4 lithium battery systems, providing flexible energy storage options.

Can multiple ET160K HV 160kva industrial ups system operate parallel together?

Yes. The UPS supports parallel operation of up to 8 units, enabling capacity expansion and N+1 redundancy configurations.

What efficiency can the ET160K HV online ups achieve?

The ups system provides over 93% efficiency during normal operation and over 98% efficiency in ECO mode.

Why is double-conversion technology important in industrial UPS systems?

Double-conversion technology continuously regenerates power, eliminating the impact of voltage fluctuations, harmonics, and utility disturbances while ensuring zero transfer time during outages.

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Model ET160K HV
Capacity 160KVA/128KW
Topology Double conversion online
Noise < 65dB from side 1M
Dimension(WxDxH mm) 1290x800x1800
Weight(Kgs) 1080
INPUT
Nominal Voltage 480Vac, 3P+N+PE
Voltage Range 384 – 576Vac
Rated Frequency 50Hz/60Hz (Automatically)
Frequency Range 40Hz – 70Hz
Power Factor ≥0.95
Input Current Limit 1.25 x rated input current (settable from 0.1 to 1.25)
THDi < 3% at full load
OUTPUT
Output Rated Voltage 480Vac, 3P+N+PE
Voltage Regulation ± 1%
Frequency Mains mode: synchronized with bypass input
50Hz/60Hz±0.01%(By Battery)
THDu <2% at 100% liner load, <5% at 100% non-liner load
Overload Capacity 105-110%: 60 mins, 110-125%: 10 mins, 125-150%: 1 min, >150%: 200ms
Crest Factor 3:1
Wave Form Pure sine wave
Transfer Time 0ms
ECO MODE
Bypass Output Voltage Range Upper limit: default 5% (adjustable 5%/10%/15%)
Lower limit: default 5% (adjustable 5%/10%/15%)
Bypass Output Frequency Range Default +/-2Hz (adjustable +/-1Hz, +/-2Hz, +/-3Hz)
EFFICIENCY
Efficiency at full load(AC-AC) > 93%
Efficiency at ECO Mode > 98%
BATTERY
Battery Type Support VRLA battery or LiFePO4 battery option
Battery Voltage 360Vdc default, 336-384VDC
Battery Charging Currency Default 0.2C, adjustable from 0C to 5C depending on battery specification and configuration
SYSTEM
Protection Input over-voltage, under-voltage; output overload, shortcircuit; Inverter over-temperature; Battery under-voltage,over-voltage, fan failure
IP Level IP31
Parallel Number Up to 8 units
Cooling Method Forced air cooling (fans)
Display 7-inch color LCD touch screen
Audible Alarm Audible and visual alarms prioritized by fault severity
ENVIRONMENT
Operating Temperature 0℃ to 40℃
Storage Temperature -20℃ to 55℃
Humidity 0~95% (non-condensing)
Altitude <1000m (with increase of 100m,it will reduce output of 1%)
COMMUNICATION
Communication Interface RS232,RS485, USB, Dry contact, EPO (option: battery temperature compensation)
Intelligent Slot Support SNMP card / web interface for advanced remote monitoring, management, and network integration

Ideal Applications for the ET160K HV 480V 160kVA UPS

The ET160K HV is designed for a wide range of industrial environments requiring continuous power protection.

Industry Application Why This UPS Wins
Manufacturing CNC machines, robotics, assembly lines Zero transfer time prevents production halts
Oil & Gas SCADA systems, pipeline monitoring Wide input range handles remote grid instability
Mining Ventilation, hoist systems, processing plants Galvanic isolation protects against ground faults
Data Centers Server racks, storage arrays 93% efficiency reduces operational costs at scale
Healthcare MRI, CT scanners, life-support systems Pure sine wave output meets medical-grade standards
Financial Trading floors, ATM networks 10ms switchover protects real-time transactions

These industries increasingly rely on a dependable UPS for manufacturing plants and critical infrastructure applications.